Harnessflex EVO Metallic Conduit for EV – Available at AES

Harnessflex® EVO™ Metallic Conduit for Mining and Heavy Electric Vehicles – Available at AES
ABB Harnessflex has expanded its EVO™ range with the launch of the new Harnessflex EVO Metallic Conduit, developed specifically for mining and heavy electric vehicle applications. This advanced conduit is now available through AES.
Built to perform in the most demanding environments, the Harnessflex EVO Metallic Conduit is liquid-resistant and designed with a low fire hazard profile, making it ideal for use in mining, construction, and other high-risk settings. Manufactured from covered galvanised steel, it provides superior mechanical protection and reliable performance under extreme conditions.
The Harnessflex EVO™ range offers robust, flexible solutions for high voltage wiring in electric vehicles. The galvanised steel variants are engineered to meet the stringent requirements of electric powertrains and high-voltage systems, ensuring mechanical strength and environmental resistance.
Also available in the range is the Harnessflex EVO™ conduit in tough nylon (PA6), a lightweight, non-metallic alternative. It combines excellent flexibility with high impact resistance and long fatigue life, while offering strong resistance to oils, solvents and extreme temperatures. This makes it ideal for applications where space, weight and corrosion resistance are critical.
Harnessflex EVO Metallic Conduit Technical Specifications
High voltage (HV) conduit applications:
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Engine and chassis wiring
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Electrical wiring looms
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Power distribution units (PDUs)
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Motor control units (MCUs)
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Inverters
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DC drive motors
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In-wheel motors
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E-axles
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High voltage battery packs
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Hybrid systems
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Static power systems
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Marine installations

Materials and finishes:
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Galvanised steel core
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Low fire hazard polyolefin jacket
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Colour: orange only
Mechanical protection:
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Medium flexibility and fatigue life
Temperature range:
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Static: -25°C to +90°C
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Dynamic: -5°C to +105°C
Conforms to:
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BS EN 61386
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LVD (Low Voltage Directive) 2014/35/EU
Fire performance:
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Halogen free
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Low toxicity
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Self-extinguishing
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ELFH – enhanced low fire hazard
Chemical resistance:
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High – refer to TDS000081
UV resistance:
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High
Fitting compatibility:
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Type SP – Type A, B, M and E fittings

The Harnessflex EVO Metallic Conduit is now available from AES, your global distributor for Harnessflex cable protection systems. For detailed product specifications, pricing information, or to discuss your specific application needs, please contact your AES account manager. Alternatively, our technical sales team is available at [email protected] to provide expert support, tailored solutions, and reliable service for your project.
Auto Electrical Supplies Ltd are global distributor of cable protection solutions and a trusted supplier of Harnessflex products. With over 30 years of experience in the industry, AES supports OEMs and tier suppliers across multiple sectors, delivering reliable, high-quality solutions and technical expertise.
ABB Harnessflex are leading brand in cable management and conduit systems, providing robust protection for critical wiring in harsh environments. Known for innovation and durability, Harnessflex products are widely used in automotive, industrial, agricultural and heavy-duty applications.
The Harnessflex® EVO™ range is specifically designed for high voltage electric vehicle systems. Available in both tough nylon (PA6) and metallic variants, EVO conduits offer superior resistance to heat, chemicals and mechanical stress, making them ideal for protecting high voltage wiring in modern EV platforms. Find more information here.